Customized Corn Flour Milling System - 50-Ton/Day Capacity with 80% Extraction

It’s built for continuous throughput at 50 tons per 24-hour cycle, which is basically a small industrial mill running three shifts or a single heavy shift, and extraction rate sits between 75% and 80%, so you’re getting roughly 37.5 to 40 tons of finished flour out of each raw input — the rest becomes germ and bran for by-product recovery.

Power draw is 154kW, finished product lands in the 40 to 60 mesh range, and the whole system fits into a workshop footprint of 12 meters by 4.5 meters by 4.5 meters, which is tighter than you’d expect for that capacity. Noise stays under 85 dB at the operator position, though you’ll still want hearing protection if you’re near the mill section for hours.

What it’s not suited for is fine corn starch production or anything below 60 mesh consistently — the degermination step is really there to keep flour yield high, not to polish endosperm to a powder. One operator runs the whole line from the control panel, and insallation typically takes about a month, give or take a few days depending on crew availability and foundation prep.

The stainlss steel contact surfaces handle acidic grit from teh de-stoner wash-down better than carbon steel — we’ve seen some buyers skip that upgrade and regret it after two years of wet cleaning cycles. Warranty is two years, and our company offer lifetime techincal support, so if the screw conveyor seizes on a holiday, you’ve actually got a number to call.

For ordering, you’re looking at a single 40-foot container for all the machinery, which includes the cleaning section, degerminator, roller mills, plansifter, and bagging unit — some components come pre-wired on a skid, but the roller mill head arrives crated seprately (check lead time). Customization on the flow diagram is available if you want to add a hammer mill for coarse grits or a dedusting cyclone, but that adds about 10 days to the build cycle.