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Only about 30 to 40 percent of the biomass you feed in actually makes it to final bag with some conventional lines, but this one keeps losses under 2 percent mostly because of that big gear ring die transmission that doesn't slip under the full 690 kilowatt load.
We see a lot of people come to us after spending months fighting with equiment that can't handle the moisture swing from wet straw to dry sawdust — what this does is it just takes anything at 10 to 15 percent moisture and the counterflow cooler pulls the heat out evenly so you don't get cracked pellets or that white powder bloom on the suface.
You can adjust the pellet diameter form 6 to 10mm by swapping the die ring, which is high alloy steel like the rollers so they usually last about 1,200 tons before needing a touch-up, and the automatic centralized lube system actually squirts grease to 18 points on the clock so you don't burn a bearing mid-shift.
Basically we ship it in three forty-foot containers because the main press weigh 70 tons give or take, and the CNC controller comes pre-programmed for rice husk and straw separately since those two materials behave very differently in the conditioning chamber — the sawdust program is gummy while the straw one runs hotter and faster.
The CE and ISO certs are straightforward enough but the SGS certifcate, well that one took us three audits to get because they check the emissions control too which most buyers overlook entirely when they're chasing pellet specs.
Standard warranty runs one year but we usually have the high-wear parts like die and rollers in stock at our Houston warehose so you're not waiting 20 days or so for replacements if something cracks, and the automatic lubrication really does cut your by about 700 man-hours over the first 4000 tons of operation.
Yes, you can adjust the pellet diameter between 6-10mm by swapping the ring die. We include a standard die with the line, but if you need a different size right away, just let us know and we'll send the right one.
Lead time is usually 45-60 days depending on current orders. The line ships in multiple containers since it's around 70 tons total, and we provide a detailed packing list so you know exactly what arrives.
All three certificates come standard with the line. We include them in the documentation package sent with the equipment, so no separate request needed.
If moisture exceeds 15%, the pellets won't form properly and production slows down. You'd need a pre-dryer to bring it down first — we can quote one if your material runs wet.
The semi-automatic system handles bagging at a steady pace, but for a full 8 tons per hour you'll likely need 2-3 operators to keep up. We can upgrade to a fully automatic packer if you want to reduce labor.
