Bulk Order CCD Optical Sorter with Spectrum Confocal 2.0 and InGaAs Infrared System

Color sorters are essential machines utilized in bulk food processing and various industrial production lines. These devices efficiently sort materials based on color or shape characteristics. When unqualified materials or impurities are detected, an ejector mechanism activates to remove rejects from the hopper.

During the color sorting process, materials enter the hopper and proceed to the vibrating feeder, which spreads and levels them into a single-layer flow. Two high-resolution CCD cameras positioned on both sides of the control area scan the material stream. The video data is processed in real-time by an arithmetic unit, where sophisticated image analysis algorithms identify defects.

Upon detection of unsuitable particles, the system generates precise air flow pulses with pressures ranging from 0.4 to 0.6 MPa. These brief, millisecond-duration pulses effectively blow the rejected materials into the corresponding receiver module, ensuring only quality products proceed through the production line.

The advanced sorting technology guarantees exceptional performance, capable of identifying even subtle color variations such as light yellow defects among millions of rice grains. The standard edition incorporates Spectrum Confocal 2.0 technology for removing glass, desiccants, and various plastics, while the flagship edition features an InGaAs Infrared system specifically optimized for rice sorting applications.

Key features include a 5400-pixel CCD camera system that enables superior recognition accuracy, rapid analysis, and precise sorting capabilities. The system achieves remarkable resolution as fine as 0.02 mm-2, allowing for the identification of minute defects and spots within materials.

The equipment incorporates imported high-quality solenoid valves that ensure stable, long-term operation. The advanced high-frequency valve design minimizes electricity consumption while maximizing durability and simplifying maintenance procedures.

Operation is facilitated through a user-friendly touch panel interface that supports multiple languages and allows for the preservation and switching between various color selection modes. The system is powered by an American ultra-high speed FPGA processor with 3D intelligent identification technology, featuring self-learning capabilities and powerful image processing algorithms for accurate material recognition.