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We’ve got buyers calling who are doing high-volume engine block or transmission housing runs, and they’re usually working with 3,000-ton-plus machines looking for something that can take 32,000KN clamped pressrue shift after shift without throwing tolerance.
Aluminum alloy body, hardened surfce past HRC45 right out of, and the mold itself weighs in at 28.6 tons — that’s a solid unit, and we see most buyers go with the 100,000-shot lifespan since it holds up better than standard tool steel for these larger auto dies.
So you run it on a 7,000-ton capacity press, automatic demoulding standard, and what it does is deliver that 16.2kg finished part with very little flash when your spoke design or thin-wall geometry gets tricky — but here’s thing, it’s not ideal for very high-cavity count small parts; this one’s built for medium-sized die cast components where strength matters more than huge annual volume.
Typical lead time runs about 8 to 12 weeks for the first sample, but we usually carry stock CAD-ready for UG8 or SolidWorks — you’ll need a P.O. and a custom spec sheet to get teh ball rolling, single unit MOQ so no forced pallet buys.
Typical lead time is 30-45 days from design approval, depending on complexity. Custom tooling like this requires casting, heat treatment, and precision machining, so we'll give you a firm date once we review your specs.
Yes, we guarantee 100,000 shots for normal aluminum alloy casting with proper maintenance. If you're using abrasive alloys or running at higher temps, we can adjust the steel grade to extend life—just let us know your material.
Absolutely—we run MAGMA or Flow 3D simulations on every custom mold. You'll get a full report showing fill patterns, temperature distribution, and potential porosity before we cut steel.
Each mold comes with ISO9001, SGS, and TUV certificates. We'll also include material certs, heat treatment records, and hardness test reports (HRC45+). Just specify if you need additional documentation like a dimensional inspection report.
Yes, we work to your tolerance requirements—standard is ±0.1 mm, but we can hold ±0.05 mm or tighter if needed. Just note that tighter tolerances may add a few days to the machining and inspection process.
