CE Certified Ultrasonic Fabric Joining Equipment for Hygienic Product Production

The ultrasonic sewing machine represents a revolutionary approach to textile processing, utilizing high-frequency vibrations to create seamless bonds in synthetic fabrics. This advanced equipment operates at 20kHz frequency with 1000W power output, delivering efficient thermoplastic material fusion without requiring thread or adhesives.

This system incorporates four high-performance ceramic chips that generate precise ultrasonic vibrations, enabling continuous welding operations at speeds up to 20 meters per minute. The rotary horn design allows for flexible positioning and consistent performance across various textile applications.

Key applications include the production of hygienic products such as diapers, medical masks and surgical wraps, where clean, moisture-resistant seams are essential. The technology also excels in general textile manufacturing for creating durable bonds in synthetic materials while preventing edge fraying.

The ultrasonic bonding process offers significant advantages over traditional sewing methods, including faster production speeds (up to 4x conventional sewing), reduced material waste, and elimination of thread-related maintenance issues. The system's modular design facilitates integration into automated production lines for large-scale manufacturing operations.

For specialized applications, the equipment supports custom tooling solutions including specific horn geometries and acoustic designs to meet unique processing requirements. This flexibility makes it suitable for diverse textile conversion needs across multiple industries.