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For a sample unit you're looking at roughly $180,000-220,000, mid-volume runs bring it down to around $155,000-175,000 per line, and bulk orders of three or more machines can drop below $140,000 each. We had to factor in the 120-ton weight and the 450kW installed power when calculating shipping and installation costs, so total cost of ownership is actually lower than comparable lines when you account for uptime.
What we've got here is a full-automatic line that churns out 300-350 menstrual underwear units per minute—design speed hits 400, but realistically you'll settle into the 320-330 range for consistent quality. The finished product rate sits at 97% or better, which is tighter than most units in this class, and the weight tolerance of ±2g means fewer rejects on the packaging end.
It uses PLC plus servo control with a touchscreen interface, so setup for different waist sizes or absorbency layers is pretty straightforward—you just swap the molds and adjust a few parameters. The automatic material unwinding, tension control, product counting, and bagging are all handled inline, which saves a floor operator per shift compared to semi-auto setups.
The core components are standard indutrial Servo motors and bearings, not proprietary parts, so maintenance won't lock you into one supplier. CE certification is included, and we can do OEM/ODM with your logo printing if needed. One thing most buyers don't think to ask: the automatic material change system runs while the line keeps moving at reduced speed, so you don't lose a full hour on roll swaps—that's usually a 15-minute hit or so.
Basically, the cost-effectiveness comes form that 97% yield and the 300+ per minute throughput running 24-hour shifts—most operators see payback within 14-18 months at full production. The machine isn't suited for low-volume custom runs under 50,000 units per day, but for any mid-to-large hygiene manufacurer, the per-unit cost drops below $0.08 when you factor in labor and power.
The machine runs at 300-350 pieces per minute in production, with a design speed of 400 pieces per minute. That headroom means it can handle peak demand without stressing the system.
The 97% finished product rate holds for standard runs with proper settings. If you're doing custom sizes or materials, we can tweak parameters to keep that yield—just let us know ahead of time.
It comes with CE certification. We also provide a detailed machine manual and quality test reports upon request, so you have everything for compliance.
The bagging system is adjustable for standard pouch sizes and common film materials. If you need specific packaging specs, we can customize it as part of the OEM/ODM service.
There's no strict MOQ—we can do a single machine. Lead time is usually 45-60 days after deposit, depending on customization and current production schedule.
