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Most buyers I've dealt with are producing those small sitting plush toys for carnival prize lines, and they're usually fine with the 500kg MOQ if it's a standerd color we've run before—custom Pantone matching can push it to a ton or so, give or take.
The PP cotton filling is actually pretty consistent in bulk; we've had zero issues with clumping across the last 50-odd tons, but what it does is compress slightly during shiping, so you'll want to fluff it before final assembly, which is pretty standard.
3 rounds of tensile testing on the plush fabric sounds like overkill until you've had a batch fail at the sewing stage, and with CE and ASTM certs baked in, you're covered for most export markets anyway.
Embroidered logos hold up better than printed ones on teh smaller sizes, in most cases, but if you're doing a run under 5,000 units, print is cheaper and still passes EN71 for suface coatings.
Basically, the hand-made assembly process means stitch density varies slightly batch to batch, but if you're sourcing for a tight-tolerance production line, our company can hold to ±2mm on seam width.
Lead time is around 20-25 working days for a 5-ton order, but it can shift based on how customized the fill and plush are. We'll confirm once we lock in your specs.
Yes, we provide CE, EN71, ASTM, CPSIA, and REACH test reports with each bulk shipment. Just request which ones you need when placing the order.
Absolutely, we can send a sample roll for around 1-2 kg to check the plush and PP cotton. Sample cost is on you, but we refund it if you place the first bulk order.
For a 10-ton order, we pack the raw material in polybags, then into cartons with 36 pieces per carton. Palletizing is available if you need it for easier handling.
You just send us the Pantone code or a reference for the color, and we match it. For the logo, we can print, embroider, or customize based on your design file—no extra hassle.
